CNC Wood Cutting Formulas:
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Definition: This calculator determines optimal spindle speed (RPM) and feed rate (IPM) for CNC wood cutting operations.
Purpose: It helps CNC operators and woodworkers achieve efficient material removal while maintaining tool life and cut quality.
The calculator uses two fundamental formulas:
Where:
Explanation: The first formula converts SFM (material cutting speed) to RPM based on tool diameter. The second calculates feed rate based on RPM, chip load, and tooth count.
Details: Correct RPM and IPM settings prevent tool breakage, burning, poor finish, and inefficient machining while maximizing tool life.
Tips: Enter the material's SFM value, tool diameter, recommended chip load (IPT), and number of teeth. Typical wood SFM ranges: 400-1000 (softwoods), 300-800 (hardwoods).
Q1: What's a typical SFM for wood?
A: Softwoods: 400-1000 SFM, Hardwoods: 300-800 SFM. Start conservative and increase as needed.
Q2: How do I determine IPT?
A: Consult tool manufacturer recommendations. Common range: 0.005-0.030" for wood.
Q3: Why does diameter affect RPM?
A: Larger tools rotate slower to maintain the same cutting speed (SFM) at their edge.
Q4: What if my machine can't reach calculated RPM?
A: Use maximum available RPM and adjust IPM proportionally (IPM = RPM × IPT × Z).
Q5: How does material hardness affect settings?
A: Harder woods require lower SFM and sometimes smaller IPT to reduce tool stress.