Pulley Size Formula:
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Definition: This calculator determines the required diameter of a driven pulley based on the drive pulley diameter and their respective RPMs.
Purpose: It helps mechanical engineers, technicians, and DIYers properly size pulleys to achieve desired rotational speeds in belt-driven systems.
The calculator uses the formula:
Where:
Explanation: The pulley diameters are inversely proportional to their rotational speeds - a larger driven pulley will rotate slower than the drive pulley.
Details: Correct pulley sizing ensures optimal power transmission, prevents belt slippage, and achieves desired machine speeds for efficient operation.
Tips: Enter the drive pulley diameter (D1) in inches, input RPM (RPM1), and desired output RPM (RPM2). All values must be > 0.
Q1: Can I use this for multiple pulley systems?
A: This calculates for a single pair of pulleys. For multiple pulleys, calculate each stage separately.
Q2: Does belt type affect the calculation?
A: The basic ratio remains the same, but belt type affects power transmission capacity and minimum pulley diameters.
Q3: What if I know D2 and need to find D1?
A: Simply rearrange the formula: \( D1 = D2 \times (RPM2/RPM1) \).
Q4: How precise do pulley diameters need to be?
A: Standard pulleys come in specific sizes - round your result to the nearest available size.
Q5: Does center distance between pulleys matter?
A: Center distance affects belt length and wrap angle but not the speed ratio calculation.