CNC Wood Cutting Formulas:
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Definition: This calculator determines optimal spindle speed (RPM) and feed rate (IPM) for CNC wood cutting operations based on tool specifications and material.
Purpose: It helps CNC operators achieve efficient cutting while maintaining tool life and surface finish quality.
The calculator uses two fundamental formulas:
Where:
Explanation: The first formula converts surface speed to rotational speed, while the second calculates feed rate based on chip load and tool geometry.
Details: Correct RPM and IPM settings prevent tool breakage, burning, poor finish, and inefficient material removal. They vary by wood type, tool material, and cut type.
Tips: Enter SFM (typical range 300-1500 for wood), tool diameter, IPT (start with 0.005-0.020 for wood), and number of teeth. All values must be > 0.
Q1: What's a typical SFM for hardwood vs softwood?
A: Hardwoods generally use lower SFM (300-800), softwoods higher (800-1500). Always consult tool manufacturer recommendations.
Q2: How does tool material affect calculations?
A: Carbide tools can handle higher SFM than HSS. Adjust SFM accordingly (typically 20-50% higher for carbide).
Q3: What if I get vibration or poor finish?
A: Try reducing IPT slightly or increasing RPM if possible. Ensure proper tool holding and machine rigidity.
Q4: How do I find the right IPT for my material?
A: Start with manufacturer recommendations, then adjust based on cut quality. Harder woods need smaller IPT.
Q5: Does this work for router bits and end mills?
A: Yes, the formulas apply to all rotating cutting tools. Just ensure you're using appropriate SFM values.