CNC Drill Formulas:
From: | To: |
Definition: This calculator determines the optimal spindle speed (RPM) and feed rate (IPM) for drilling operations on CNC machines.
Purpose: It helps machinists and CNC operators calculate the proper cutting speeds and feed rates for efficient and safe drilling operations.
The calculator uses two key formulas:
Where:
Explanation: The first formula converts SFM to RPM based on tool diameter. The second calculates feed rate from RPM and feed per revolution.
Details: Correct RPM and IPM settings ensure tool longevity, good surface finish, efficient material removal, and prevent tool breakage or workpiece damage.
Tips: Enter the recommended SFM for your material, the drill diameter, and the appropriate IPR for your tool and material combination.
Q1: What is SFM and how do I determine it?
A: SFM (Surface Feet per Minute) is the cutting speed at the tool's periphery. It varies by material - consult machining handbooks or tool manufacturer recommendations.
Q2: Why is the constant 3.82 used in the formula?
A: This comes from converting feet to inches (12/π ≈ 3.82) to make the units consistent in the calculation.
Q3: How do I determine IPR (feed per revolution)?
A: IPR depends on drill size and material. As a general rule, smaller drills require smaller IPR values (e.g., 0.001-0.005 for small drills, 0.010+ for larger drills).
Q4: Should I adjust for different materials?
A: Yes, both SFM and IPR should be adjusted based on workpiece material (steel, aluminum, plastics, etc.) and tool material (HSS, carbide, etc.).
Q5: How does coolant affect these calculations?
A: Coolant allows for higher SFM values in most cases. Consult tooling manufacturer recommendations when using coolant.