CNC Wood Router Formulas:
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Definition: This calculator determines the optimal spindle speed (RPM) and feed rate (IPM) for CNC wood routing operations.
Purpose: It helps CNC operators and woodworkers achieve efficient material removal while maintaining tool life and cut quality.
The calculator uses two key formulas:
Where:
Explanation: The first formula converts SFM to RPM based on tool diameter. The second calculates feed rate based on RPM, chip load per tooth, and number of teeth.
Details: Correct settings prevent tool breakage, burning, poor finish quality, and inefficient machining. They also extend tool life and improve productivity.
Tips: Enter the recommended SFM for your wood type, tool diameter, chip load (IPT), and number of teeth. Default values are provided for common scenarios.
Q1: What are typical SFM values for wood?
A: Softwoods: 600-1200 SFM, Hardwoods: 400-800 SFM, Plywood: 800-1000 SFM. Always consult tool manufacturer recommendations.
Q2: How do I determine IPT?
A: IPT depends on material and tool type. Start with 0.005-0.015" for softwoods, 0.003-0.010" for hardwoods, and adjust based on results.
Q3: Why does tool diameter affect RPM?
A: Smaller tools must spin faster to maintain the same cutting speed (SFM) at their outer edge compared to larger tools.
Q4: Should I use the calculated RPM exactly?
A: The result is a starting point. Consider machine capabilities, tool quality, and material variations when setting final parameters.
Q5: How does number of teeth affect feed rate?
A: More teeth allow higher feed rates while maintaining the same chip load per tooth, leading to more efficient material removal.