Feed Rate Formula:
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Definition: This calculator determines the optimal feed rate for CNC routers when cutting wood, based on spindle speed, chip load, and number of cutter teeth.
Purpose: It helps woodworkers and CNC operators achieve clean cuts while maximizing tool life and efficiency.
The calculator uses the formula:
Where:
Explanation: The spindle speed multiplied by chip load per tooth gives feed per revolution, which is then multiplied by number of teeth for total feed rate.
Details: Proper feed rates prevent burning, ensure clean cuts, extend tool life, and optimize machining time.
Tips: Enter the spindle RPM, recommended IPT for your wood type (default 0.01"), and number of cutter teeth (default 2). All values must be > 0.
Q1: What's a typical IPT for wood?
A: Softwoods typically use 0.01-0.015", hardwoods 0.008-0.012", but always check tool manufacturer recommendations.
Q2: How does feed rate affect cut quality?
A: Too slow can cause burning, too fast can lead to tearout. Optimal feed rate produces clean chips.
Q3: When would I adjust the RPM?
A: Based on cutter diameter - larger diameters typically need lower RPM to maintain proper surface speed.
Q4: How do I find the right IPT?
A: Consult tool manufacturer charts based on wood type, cutter material, and operation (roughing vs finishing).
Q5: Does this work for plywood and MDF?
A: Yes, but use lower IPT values (0.008-0.010") for these materials to prevent splintering.